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UPS Rolls Out AI Tool to Stop Fake Returns, Which Cost Retailers Billions in Holiday Fraud

by Clive Cummings
December 29, 2025
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Retailers face an estimated $76.5 billion in losses from fraudulent returns in 2025, as nearly one in ten returned items involves some form of deception during the post-holiday surge.

A joint study by Happy Returns, a UPS-owned logistics company, and the National Retail Federation projects total merchandise returns reaching $849.9 billion this year, representing about 15.8 percent of all retail sales. Roughly 9 percent of those returns are expected to be fraudulent, driving the massive financial hit.

Common tactics include returning empty boxes, swapping authentic items with cheap knock-offs, or sending back fewer items than claimed. These schemes exploit generous return policies, especially boxless drop-off services that provide immediate refunds without initial inspection.

Happy Returns has rolled out an artificial intelligence tool to combat the issue, testing it with clients like Everlane, Revolve, and Under Armour. The system scans packages at processing hubs, compares contents to reference images, and flags suspicious patterns such as multiple linked accounts or premature return requests.

Company officials report the AI has already prevented significant losses, with confirmed fraud cases averaging over $200 each. While effective against obvious fakes, it struggles with subtler abuses like wardrobing—wearing items briefly before returning them as new.

The problem intensifies during holidays, when return volumes spike and fraudsters target lenient policies. Shoppers often favor easy returns, but unchecked abuse raises costs that ultimately pass to honest consumers through higher prices.

Retailers respond by tightening rules, charging mail-in fees, or shifting to in-store processing. Some adopt “keep it” policies for low-value items to discourage serial abusers while preserving customer satisfaction.

Industry leaders argue technology offers the best balance, detecting bad actors without alienating legitimate shoppers. As e-commerce grows, so does the incentive for organized fraud rings sharing tips on exploiting policies.

This escalating battle highlights a broader retail challenge: maintaining trust and convenience amid rising criminal sophistication. Stricter measures risk driving away loyal buyers, but ignoring fraud erodes profits in an already thin-margin business.

Conservative voices point out that lax policies invite abuse, much like unchecked systems breed exploitation elsewhere. Enforcing clear rules protects hardworking merchants and ensures fair pricing for everyone.


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The post-holiday period tests these defenses, with billions at stake in the annual returns rush.

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Tags: AIArtificial IntelligenceChristmasHolidaysLedeRetailTop Story

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